Equipment list v6 dec 2015.xlsx

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Equipment list v6 dec 2015.xlsx
Equipment list
1. Automated 5-axis CNC Milling
# Machine
Working Range
1 Willemin Macodel 508MT
450x200x425
1 DMU - 100U duoBlock
1.000x1.000x1.000
1 DMU - 70 eVo
1 max. dimensions for automation:
1 DMU – 80 eVo
750x600x520
530x410x350
800x650x550
1 Mikron HPM1150U
max. dimensions for automation:
2 Hermle C40U
1.150x1.000x895
700x480
850x700x500
Remarks
8-axis machine with CNC turning and milling capability's.
Control: Fanuc 31iB5. 30.000 RPM, tool magazine 72 pockets.
Automatic machine loading with Bar-feeder IRCO ILS-MUK-7012
5-axis machining, control: Heidenhain iTNC 530.
12.000 RPM, tool magazine 120 pockets.
Automatic machine loading/unloading with:
Fastems FPC1150 (10 pallets)
5-axis machining, control: Heidenhain iTNC 530.
18.000 RPM, tool magazine with 92 pockets.Automatic machine
loading/unloading with: for automation:
System 3R WorkMaster robot (44 pallets).
5-axis machining, control: Heidenhain iTNC 530.
18.000 RPM, tool magazine with 120 pockets.
Automatic machine loading/unloading with:
Cellro Round 2000-165 Advanced (61 pallets)
5-axis machining, control: Heidenhain iTNC530,
24000 RPM, tool magazine with 120 pockets. Automatic machine
loading/unloading with:
System 3R WorkMaster robot (15 pallets).
5-axis machining, control: Heidenhain iTNC 530,
28000 RPM, tool magazine with 125 pockets.
Automatic machine loading/unloading with:
System 3R WorkMaster robot (44 pallets).
2. Direct CNC supporting software
# Software
1 SolidEdge
2 EdgeCAM
1 Vericut
CAD software.
CAM software.
CAM/Optimization software.
3. Milling (CNC & conventional)
All CNC machines are equipped with: STARK ZERO POINT MOUNTING SYSTEM
# Machine
Working Range
Remarks
2
1
1
1
1
1
DMG-DMC 65V
DMG-DMC 70V
Hermle C600U
Leadwell MV50-i
Deckel FP4CC
Deckel FP1
4. Turning (CNC & conventional)
# Machine
650x500x500
700x550x500
600x450x450
1270x635x610
600x500x500
350x150x200
18000 RPM, rapid traverse 60m/min, Heidenhain TNC 430. 30 pockets.
With 4th axis, control: Heidenhain TNC 426. 30 pockets.
5-axis machining, control: Heidenhain TNC 430. 30 pockets.
3-axis machining, control: Fanuc Oi-MC. 24 pockets
High-frequency milling (24000 RPM), control: Grundig Dialog 11.
Conventional milling.
Working Range
Remarks
1 Gildemeister CTX 400 / S2
Ø305x600
1 Gildemeister CTX 320 V6 linear
1
1
1
1
Hitachi Seiki CS 20
Schaublin 110 CNC-R
Schaublin 125
Ursus 225
Ø240x450
Ø150x150
Ø25x200
Ø240x500
Ø270x1500
5. Jig boring / milling / tapping (CNC & conventional)
# Machine
Working Range
1 Brother TC 324
1 Fehlman P18
Ver.6 dec 2015
420x300x250
With driven tools, no Y-axis. Bar capacity ø 65mm.
Bar loader: LNS Quick-Servo II; ø6-ø120. Length 130-1600mm.
With driven tools and Y-axis (64mm). Bar capacity ø 65mm.
Bar loader: LNS Quickload Servo III; ø33-ø65. L. max 1200mm.
Vertical CNC-lathe with 14 pallets.
With driven tools.
Remarks
CNC with 2 pallets.
Page 1 / 2
6. Surface grinding / lapping / honing (conventional)
# Machine
Working Range
Remarks
1 Jung F50-2632
1 Kemet LA230 F
1 Sunnen BC 1804G
Lapping.
Honing.
7. Measuring
# Machine
1
1
1
1
2
1
1
1
1
1
1
1
1
1
500x200
Ø230
Working Range
Mitutoyo Crysta Apex C9166
1600x900x600
Mitutoyo Crysta Apex S9106
900x1000x800
Mitutoyo Cosmos
Mitutoyo CAT 1000S
Metrolog XG
Trimos 600
600mm
Trimos 600+
600mm
Mitutoyo surftest 201
Zeiss handsurf E35A
Minitest 3001
Saroy
Mitutoyo PJ 300
50x50
Trimos calibrating gauge with Silvac-reading
Penetrant inspection
Miscellaneous gauges
Miscellaneous inside- outside micrometers
Remarks
CNC measuring with Renishaw CNC probe system.
CNC measuring with Renishaw CNC probe system.
CMM software.
CMM software.
CMM software.
Digital height gauge.
Digital height gauge.
Surface roughness measuring gauge.
Surface roughness measuring gauge.
Micro processor coating thickness gauge.
Rockwell hardness testing gauge.
Profile Projector.
Accuracy 1µm (reading 0,1 µm).
Red/white and fluorescent.
Plug, snap, ring and screw gauges, gauge blocks,
precision pins. Carbide and/or ceramic.
Two-point and three-point.
All equipment stored/positioned in a climatised measuring room (20°C) with Thermo-hygrograph registration.
8. Miscellaneous
# Machine
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Hurth KF32A
JTC VT6 1350
Ravensburg S250
Amada CNC HFA 250 W
Bewo 315
Bauer 400V
Zoller Redomatic 600
Zoller Bravo 2
Laborex
Walter Trowal CVE 125
Walter Trowal TFM 120/91
Micro-tap 9011-G5
Micro-tap II-G8
APM
MKG
Ver.6 dec 2015
Working Range
Ø250
Ø150
300x400x400
M1 - M6
M2,5 - M12
Remarks
Splineshaft milling
Broaching
Slotting
NC controlled automatic bandsaw.
Circular saw.
Vertical bandsaw.
CNC controlled presetting and measuring device.
Presetting device
Blasting cabinet (glass beads).
Circular vibrating machine (surface finish).
Through vibrating machine (surface finish).
Micro processor controlled tapping device.
Micro processor controlled tapping device.
Production Management Software.
ERP software.
Page 2 / 2

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